kaz29Вестник Казахстанско-Британского технического университетаHerald of the Kazakh-British Technical University1998-66882959-8109Казахстанско-Британский Технический Университет10.55452/1998-6688-2024-21-1-28-41kaz29-1020Research ArticleКОМПЬЮТЕРНЫЕ НАУКИCOMPUTER SCIENCEРАЗРАБОТКА СИСТЕМЫ АВТОМАТИЗАЦИИ ПРОЦЕССОМ ОТОПЛЕНИЯ, ВЕНТИЛЯЦИИ И КОНДИЦИОНИРОВАНИЯ ВОЗДУХА ДЛЯ ПИЩЕВОЙ ПРОМЫШЛЕННОСТИ НА ОБОРУДОВАНИИ ФИРМЫ HONEYWELLDEVELOPMENT OF A PROCESS AUTOMATION SYSTEM FOR HEATING, VENTILATION AND AIR CONDITIONING FOR THE FOOD INDUSTRY ON THE BASIS OF HONEYWELL EQUIPMENThttps://orcid.org/0000-0002-5862-6415СамигулинаЗ. И.SamigulinaZ. I.

PhD

050000, г. Алматы

050000, Almaty

z.samigulina@kbtu.kzhttps://orcid.org/0009-0008-9570-0021КурмашеваА. К.KurmashevaA. K.

бакалавр

050000, г. Алматы

Bachelor

050000, Almaty

   

kurmasheva-2002@mail.ruhttps://orcid.org/0009-0009-7573-2429ҚазбекМ. К.KazbekM. K.

бакалавр

050000, г. Алматы

Bachelor

050000, Almaty

mad_kazbek@gmail.comКазахстанско-Британский технический университетКазахстанKazakh-British Technical UniversityKazakhstan2024250320242112841Copyright © Самигулина З.И., Курмашева А.К., Қазбек М.К., 20242024Самигулина З.И., Курмашева А.К., Қазбек М.К.Samigulina Z.I., Kurmasheva A.K., Kazbek M.K.Данная работа распространяется под лицензией Creative Commons Attribution 4.0.This work is licensed under a Creative Commons Attribution 4.0 License.https://vestnik.kbtu.edu.kz/jour/article/view/1020

В настоящее время уровень развития промышленной автоматики позволяет реализовать высокоточные системы управления, учитывающие динамические свойства сложных объектов. Построение распределенных систем управления на основе современных программных продуктов обеспечивает децентрализованное управление технологическими процессами. Модернизация действующих систем автоматизации с помощью современного промышленного оборудования позволяет повысить производительность предприятий и безопасность на производстве. Статья посвящена разработке автоматизированной системы управления процессами отопления, вентиляции и кондиционирования воздуха для пищевой промышленности. В статье объектом управления выбран теплообменник. Исследована математическая модель объекта управления на устойчивость, управляемость, наблюдаемость. Синтезирован ПИД регулятор, получены коэффициенты ПИД регулятора. Проведен сравнительный анализ поведения динамики системы при разных коэффициентах регулятора. Результаты моделирования и экспериментов проводились на базе реального промышленного оборудования лаборатории «Honeywell» при АО «КБТУ». Программная реализация осуществлялась на распределенной системе управления Experion PKS. Представлена конфигурация контроллера C300. Разработана система противоаварийной автоматической защиты (ПАЗ) для безопасной и безотказной работы системы. ПАЗ также выполнена с применением инструмента Safety Manager и Safety Сontroller. Рассчитаны и проанализированы факторы снижения риска и уровень целостности безопасности. Разработана мнем осхема управления процессом.

Currently, the development of industrial automation makes it possible to implement high-precision control systems that consider the dynamic properties of complex objects. The construction of distributed control systems based on modern software products provides decentralized management of technological processes. The modernization of existing control systems with the help of modern industrial equipment makes it possible to increase the productivity of enterprises and safety at work. This study is devoted to the development of an automated control system for heating, ventilation, and air conditioning processes for the food industry. In this study, a heat exchanger was selected as the control object. A mathematical model of the control object for stability, controllability, and observability was investigated. A PID regulator was synthesized, and its coefficients of the PID regulator were obtained. A comparative analysis of the behavior of the system dynamics at different regulator coefficients was carried out. The results of the modeling and experiments were carried out using real industrial equipment at the Honeywell laboratory at JSC KBTU. Software implementation was carried out using the Experion PKS distributed control system. The configuration of the C300 controller is presented. A Safety Instrumented System (SIS) was developed for the safe and trouble-free operation of the system. SIS was also developed using the Safety Manager and Safety Controller tools. Risk reduction factors (RRF) and Safety Integrity Level (SIL) were calculated and analyzed. A process-controlled mnemonic was developed.

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The authors declare that there are no conflicts of interest present.